Can not boot ESXi 5.1 host from USB becasue Fatal error: 33 (Inconsistent data)

The problem that I have has largely been handled in this article:
HOW TO: Fix the Error loading /s.v00 Fatal error: 33 (Inconsistent data) in the VMware vSphere Hypervisor

The only difference is the file that won't load.  In my case the file that seems to be corrupted is: "vmware_f.v00"
screenshot
However I can't find an original correct copy of this file. It is not anywhere on the install ISO nor could i find it on a running host of the same version of ESXi 5.1.799733

Do you know where to find  "vmware_f.v00"?

Thanx in advance!
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Joost KuinSenior system administratorAsked:
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Andrew Hancock (VMware vExpert / EE MVE^2)VMware and Virtualization ConsultantCommented:
Have you applied any patches to your host ?

and is your host, running from a USB flash drive?

and you have checked your host for hardware issues.

if you look at ISOLINUX.CFG it includes a reference to files BOOT.CFG, and in BOOT.CFG you find references to all the VGZ and TGZ files:

and which are loaded, does it list this file?
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Joost KuinSenior system administratorAuthor Commented:
Hi Andrew,

Thanx for your reply, but I have resolved the issue. To answer your questions (for other users to benefit from)

Have you applied any patches to your host ?
No, it was in its original state.

and is your host, running from a USB flash drive?
Yes it runs from a USB flash drive.

and you have checked your host for hardware issues.
There were no hardware issues.

About the solution:

I found the file on the one host from our cluster that was still online. I used SSH to connect to the host and searched from the file using this command:
find * | grep vmware_f

Open in new window

The server replied with this output:
tardisks/vmware_f.v00
vmfs/volumes/8165e5e5-ceed5991-8d5b-6a87be8936ab/vmware_f.v00

Open in new window

I then used WinSCP to connect to the remaining host and downloaded the file "vmware_f.v00" from folder "/tardisks/" to another USB stick that I formatted with FAT.

Now that I had the correct version of the file, I still needed to get it to replace the corrupt version on the ESXi boot flash drive. The corrupt file is located on a partition on the USB stick that cannot be accessed from Windows. So I used a bootable Linux live CD in VMware workstation to replace the corrupt "vmware_f.v00" with the correct version from the running host, that I downloaded earlier.

After I replaced the file (and some more corrupt boot files using the same technique) the USB flashdrive was working once again.

Right after I found out that the problem was resolved, I imaged the repaired USB stick to a diskimage that I used to write to a fresh USB stick (which I currently use to boot from)

I can't tell you how happy I am to have prevented reinstalling the host from scratch. This solution saved me a lot of time that I would otherwise had to spend on reverse engineering the original host configuration!

Cheers!
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Andrew Hancock (VMware vExpert / EE MVE^2)VMware and Virtualization ConsultantCommented:
so you found the corrupt file, on the other hosts eventually!
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Joost KuinSenior system administratorAuthor Commented:
Before I had the time to reply to Andrew's comment, I had already resolved the issue myself.
I hope my instruction can help other users who find themselves in a similar situation.
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